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Estimating the Frequency Response of Variable Reluctance Pressure Sensors in Gas


Summary


Frequency response is defined as the ability of a measurement system to accurately reflect dynamic pressure changes. The measurement system consists of a pressure sensor and its associated electronics and plumbing. Each component of the system affects the dynamic frequency response. This paper will describe the factors affecting the frequency response of variable reluctance transducers, and provide test data that can be used to estimate the frequency response of a variable reluctance transducer used to measure dynamic pressures.

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Introduction

The ability of a pressure sensor to respond accurately to rapid pressure changes is a function of three variables: the mechanical response of the sensor itself, the frequency response of the sensor electronics, and the natural frequency of the plumbing that brings the pressure waveform to the transducer. The mechanical response of the sensor depends on the construction of the sensing element. The electronics connected to a pressure transducer will most likely include damping, or a low-pass filter on the output stage that may even be the most limiting factor in system response. The tubing that leads up to the transducer from the pressure source will also have a resonant frequency that will limit the usable response of the pressure measuring system. Each of these factors must be considered in order to arrive at a good estimate of the accurate response of the pressure measurement system.

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Sensor Mechanical Response


Almost all pressure sensing technologies rely on a pressure sensing diaphragm to transmit the dynamic pressure waveform to the electro-mechanical element of the pressure sensor. For sensing technologies other than variable reluctance, the sensing diaphragm is connected via linkages or other mechanical means to a strain gage, piezoelectric, capacitive, or some other electrical sensing element. The stiffness of the sensing diaphragm and the associated linkages create a mechanical spring-mass system whose natural frequency is usually specified by the manufacturer. If the sensor is under-damped, amplification and also dynamic error, of the incoming waveform occurs. If the sensor is over-damped, the incoming pressure waveform is attenuated. In either case, pressure measurement at or near the natural frequency of the sensor will result in undesirable distortion of the dynamic signal.

Some pressure transmitters used in the process industry have an over-pressure protection scheme whereby the input pressure is transmitted to the sensing element hydraulically. Such a system is highly over-damped and comparitively slow; response times on the order of 0.1 seconds are common. Process transmitters are often further damped electronically because a smooth pressure signal is better for process control applications. These instruments are not suitable for dynamic pressure sensing.

For variable reluctance pressure sensors, the only mechanical part that moves in response to pressure is the sensing diaphragm, and the total displacement over a full scale pressure excursion is less than 2 thousandths of an inch. There are no mechanical linkages or hydraulics inside the sensor to slow down the sensing element. The position of the diaphragm is measured inductively, and this is how the sensed pressure is converted to an electrical signal. The natural frequency of variable reluctance transducer is a function of range, and as shown in the graph. Because the sensing diaphragm is in contact with the gas being measured, the sensor is typically over-damped at its natural frequency.

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